Every quarry and processing plant knows the frustration of a marble block that arrives with cracks, fissures, or structural weak points. Traditionally, these damaged blocks were downgraded, sold at a loss, or scrapped altogether — a direct hit to yield and profitability. Kristal Plus Block Gel, a two-component epoxy consolidation gel from Digalpa (AKEMI Technology in Turkey), was engineered specifically to solve this problem, allowing processors to recover up to 95% slab yield from blocks that would otherwise be written off.
In this article, we break down what Kristal Plus Block Gel is, how it works, its technical specifications, and why it has become a go-to solution for marble producers looking to reduce waste and maximize block-to-slab efficiency.
What Is Kristal Plus Block Gel?
Kristal Plus Block Gel is a two-component epoxy resin and hardener system designed as an economical block-consolidation gel. Each set is factory-weighed into two ready-to-mix packages, removing the guesswork from on-site batching. The gel is applied together with a fiberglass block mesh, which reinforces the stone and holds fractured sections together during cutting.
The product is manufactured in a standard light beige color, but can be produced to match the natural tone of the block on request — an important detail for processors who want the repair to remain visually unobtrusive once the block reaches the gang saw or block cutter.
Why Marble Processors Use Block Gel
Damaged and defective blocks are a normal part of quarry output — internal stress, natural fissures, and handling damage are unavoidable. Rather than discarding these blocks, Kristal Plus Block Gel consolidates them structurally so they can safely go through cutting (katrak) operations. Key benefits include:
- Cost-efficient formulation, positioned as an economical option for high-volume block processing
- Up to 95% slab recovery from damaged or defective blocks that would otherwise be downgraded or scrapped
- Easy application with standard notched trowels and spatulas — no specialized equipment required
- Natural stone-matching finish, preserving the aesthetic value of the final slabs
- Low odor formulation, improving working conditions on the factory floor.
- Cost-efficient formulation, positioned as an economical option for high-volume block processing